Systecon Packaged Boiler Plant 20MM BTU 4 X AERCO BMK5000 Boilers

Systecon Packaged Boiler Plant | 20 Million BTU/hr | 4× AERCO Benchmark 5000 | Complete Outdoor Boiler System

Factory-Built | 4× AERCO BMK5000 Boilers | Integrated Controls & Pumping | 2022 FAT Documentation

Complete Systecon Packaged Boiler Plant featuring four AERCO Benchmark 5000 (BMK5000) high-efficiency, gas-fired condensing boilers, each rated at 5,000,000 BTU/hr, providing a combined nominal capacity of 20,000,000 BTU/hr.

This turnkey industrial hot-water generation system is housed within a fully insulated, walk-in outdoor enclosure and incorporates integrated primary and secondary pumping, variable frequency drives (VFDs), Allen-Bradley ControlLogix PLC controls, and BACnet/Modbus building automation integration.

The system was factory-built and includes comprehensive engineering documentation, mechanical drawings, electrical schematics, and Factory Acceptance Test (FAT) records from 2022.

The complete system remains in its original packaging, offering an opportunity to acquire a pre-engineered industrial boiler plant without the typical lead times associated with manufacturing a new system.

Ideal applications include hospitals, universities, pharmaceutical manufacturing facilities, industrial plants, central utility facilities, commercial developments, and large-scale HVAC infrastructure projects.

Key Features

1. Total Boiler Capacity: 20,000,000 BTU/hr (combined nominal rating)
2. Boilers: Four AERCO Benchmark 5000 (BMK5000) gas-fired condensing boilers
3. Configuration: Complete factory-built packaged hot-water boiler plant
4. Enclosure: Insulated, walk-in outdoor enclosure
5. Primary Pumping: VFD-driven, approximately 750 GPM design flow
6. Secondary Pumping: VFD-driven, approximately 720 GPM design flow
7. Controls: Allen-Bradley ControlLogix PLC
8. Building Automation: BACnet and Modbus integration
9. Electrical: 460V, 3-phase, 60Hz
10. Documentation: Engineering drawings, P&IDs, electrical schematics, and FAT records
11. Condition: Factory-built system remaining in original packaging
12. Dimensions: Approximately 40’ L × 15’10” W × 11’1” H

Technical Specifications

Boiler System

1. Manufacturer: Systecon
2. Boiler Manufacturer: AERCO
3. Boiler Model: Benchmark 5000 (BMK5000)
4. Number of Boilers: 4
5. Individual Boiler Rating: 5,000,000 BTU/hr
6. Combined Nominal Rating: 20,000,000 BTU/hr
7. Fuel Type: Natural Gas
8. Boiler Technology: High-Efficiency Condensing

Hydronic System

1. Primary Design Flow: 750 GPM
2. Secondary Design Flow: 720 GPM
3. Design Supply Temperature: 180°F
4. Design Return Temperature: 140°F
5. Primary and Secondary VFD Pumping
6. Integrated Hydraulic Separation

Controls & Automation

1. Allen-Bradley ControlLogix PLC
2. Integrated Human-Machine Interface (HMI)
3. BACnet/IP Building Automation Connectivity
4. Modbus Communication
5. Automated Boiler Sequencing
6. Integrated Pump and System Monitoring

Utility Connections

1. Hot Water Supply/Return: 6” ANSI Flanges
2. Natural Gas Connection: 4” ANSI Flange
3. Make-Up Water: 1-1/4” FNPT
4. Drain Connection: 3” FNPT
5. Electrical Supply: 460V / 3-Phase / 60Hz

Enclosure

1. Factory-Built Outdoor Walk-In Enclosure
2. Insulated Wall and Roof Panels
3. Integrated Lighting and Electrical Receptacles
4. Service Access Doors
5. Structural Steel Skid
6. Approximate Dimensions: 40’ × 15’10” × 11’1”

Documentation

The system includes factory engineering documentation, including:

1. Factory Acceptance Test (FAT) documentation dated 2022
2. Mechanical and electrical drawings
3. Piping and Instrumentation Diagrams (P&IDs)
4. Electrical one-line diagrams
5. Control panel drawings
6. PLC I/O documentation
7. Building automation integration details

Applications

Suitable for large-scale commercial and industrial hot-water generation applications, including:

1. Pharmaceutical and biotechnology manufacturing
2. Hospitals and healthcare facilities
3. Universities and educational campuses
4. Central utility plants
5. Industrial manufacturing facilities
6. Commercial HVAC infrastructure
7. Large-scale building retrofits
8. District heating applications