Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
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Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW
Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW

Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (*Each Boiler delivers 5,000,000 BTU per hour*) 20,000,000 BTU Per Hour Total. NEW

sku: 2046167313
1 In Stock

Systecon

Systecon Packaged Boiler Plant 4 X AERCO BMK5000 Boilers
US • REUZEit West Coast US - R
30-Day Warranty On Part
$750,000.00
$850,000.00
-12% OFF
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Details

  • Category
    Facility
  • Dimension
    1200.0in x 1000.0in x 100.0in
  • Serial
    Does Not Apply
  • Shipping Type
    Freight
  • Manufacturing
    Does Not Apply
  • Voltage / Hertz
    Does Not Apply / Does Not Apply

Description

Systecon Packaged Boiler Plant — 4× AERCO Benchmark 5000 (BMK5000) ****Each Boiler delivers 5,000,000 BTU per hour*  20,000,000 BTU per hour total.

Outdoor walk-in enclosure • VFD primary/secondary • Allen-Bradley ControlLogix • BACnet/Modbus • FAT 2022

Turn-key, factory-built hot-water boiler plant in an insulated outdoor enclosure. Four AERCO BMK5000 condensing gas-fired boilers, VFD-driven primary & secondary pumping, industrial PLC controls, and open BAS integration. Delivered with full drawings and FAT documentation. Ideal for campuses, hospitals, life-science, central utility plants, and large commercial retrofits.

Highlights

  1. 4× AERCO Benchmark 5000 (condensing, low-NOx) — staged for efficiency & redundancy (N+1).
  2. ****Each Boiler delivers 5,000,000 BTU per hour***
  3. Primary/secondary hydronic design with VFDs and verified performance testing (FAT).
  4. Industrial controls: Allen-Bradley ControlLogix (redundant PLC) + 10" HMI, cULus.
  5. BAS-ready: Native BACnet/IP to site BAS; boiler network on Modbus RTU.
  6. Single-point friendly: One main power feed; standard flanged piping interfaces.
  7. Outdoor, walk-in enclosure (insulated walls/roof), lighting, receptacles, service hoist.
  8. Complete documentation set (P&IDs, one-lines, panel/I-O drawings, FAT packet).

Capacity Summary

  1. Per-boiler design flow: 250 GPM.
  2. Design temps: Supply 180°F / Return 140°F (ΔT = 40°F).
  3. Hydronic delivery at design: ~15.0 MMBtu/h to the loop at 750 GPM (three duty × 250 GPM; N+1).
  4. With all four online (subject to header/pump limits), flow/capacity scales accordingly.

Major Equipment Schedule (condensed)

Boilers

  1. BO-01 … BO-04: AERCO Benchmark 5000 (condensing, natural gas), stainless heat exchangers, sequenced via AERCO master/PLC.

Pumps & Drives

  1. Primary HW Pumps (PHWP-01 … -04): VFD-driven; primary header designed ~750 GPM total at ΔT 40°F.
  2. Secondary HW Pumps (SHWP-01, -02): VFD-driven; DP-controlled loop (~720 GPM total).
  3. VFDs: Dedicated HVAC-grade drives on all PHWP/SHWP motors.

Controls & Instrumentation

  1. PLC/HMI: Allen-Bradley ControlLogix (redundant architecture), 10" HMI, cULus; integral UPS for orderly shutdown.
  2. BAS Integration: BACnet/IP (plant to BAS); boilers via Modbus RTU gateway.
  3. Typical points: Boiler/pump run & fail, valve status, supply/return temps, total GPM, zone DP, alarms.
  4. Flow Meter: ONICON 6" on secondary header.
  5. DP Transmitter: Rosemount (zone differential pressure).
  6. Temp/Pressure: Factory RTDs/PTs at headers.

Hydronic Accessories

  1. Hydraulic separator, neutralization tank, backflow prevention, sample/corrosion coupon rack.

Interfaces & Utilities

  1. HW Supply/Return: 6" 150# ANSI flanges (both).
  2. Fuel Gas: 4" 150# ANSI flange.
  3. Make-Up Water: 1-1/4" FNPT.
  4. Base Drain: 3" FNPT.
  5. Power: Single feed 460V / 3-phase / 60Hz to main distribution.

Enclosure & Footprint

  1. Outdoor walk-in, insulated Metl-Span panels (~2.5"), TPO roof, two double doors.
  2. Interior/exterior lighting and receptacles; ½-ton hoist & trolley over secondary pumps.
  3. Approx. dimensions: 40' L × 15' 10" W × 11' 1" H on structural steel skid.

Documentation & Testing

  1. Factory Acceptance Test (FAT) package (2022) with performance/QA records.
  2. Drawing set: mechanical layouts, P&IDs, one-lines, panel & I/O drawings, network/BAS details.

Condition & Services

  1. Modern build, FAT-verified; available for redeployment.
  2. Optional: De-install, rig, transport, set, commissioning, and BAS integration support.
  3. Optional: Start-up & validation (functional testing, point-to-point, trending), O&M handover.

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